Job Description

Controls Engineer

Location: Sandusky, Ohio area

PLC Programming & Code Development

• Develop, modify, and maintain PLC code—primarily Allen-Bradley (AB), with increasing work on Siemens, Omron, and Mitsubishi platforms.
• Create, update, and document control logic for new equipment and system upgrades.

System Commissioning & Debug

• Perform on-site commissioning, startup, and debug of automated systems.
• Troubleshoot control systems during build, launch, and production support phases.
• Provide periodic off-shift or weekend support depending on project needs.

HMI Development

• Develop and modify HMI screens using AB PanelView, Weintek, and C-more interfaces.

Robotics Integration

• Program, integrate, and troubleshoot robots—primarily Fanuc and Yaskawa, with exposure to ABB and Kuka as needed.

Automation & Auxiliary Systems

• Integrate and support:
• Vision systems (Keyence, Sick)
• RFID systems
• Safety devices (area scanners, light curtains, safety controllers)
• I/O Link devices

Technical Documentation & Support

• Create electrical and controls documentation (schematics, layouts, IO lists, etc.).
• Provide support to maintenance, operations, and cross-functional engineering teams.
• Ensure compliance with safety standards and industry best practices.

Required Qualifications

• 3–7 years of experience as a PLC, Controls, or Automation Engineer.
• Demonstrated proficiency in Allen-Bradley RSLogix/Studio 5000 .
• Experience with at least one of the following: Siemens (TIA Portal), Omron, Mitsubishi .
• Hands-on experience with controls commissioning , startup, and debug.
• Experience programming or integrating industrial robots (Fanuc, Yaskawa, ABB, or Kuka).
• Working knowledge of vision systems , safety devices , and industrial networking.
• Ability to read and interpret electrical schematics and machine drawings.
• Strong troubleshooting and problem-solving skills.
• Willingness to provide off-shift support when required.

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